Synthetic kerosene engineered for propulsion engines
Synthetic kerosene engineered for propulsion engines
Overview
Precision fuel for high-performance flight
Precision fuel for high-performance flight
AIRMADE® Rocket Fuel is AIRCO’s synthetic kerosene-based fuel pathway designed for rocket and advanced propulsion engines. The pathway produces a sulfur- and nitrogen-free synthetic crude with tightly controlled composition, enabling fuels comparable to RP-1 / RP-2 while offering improved purity and tunability.
By building fuel molecules directly from carbon dioxide and hydrogen, AIRMADE® Rocket Fuel removes dependence on petroleum feedstocks and limited refining capacity—without compromising performance requirements.
Characteristics
Engineered, not extracted
Engineered, not extracted
AIRMADE® Rocket Fuel is designed to meet the demands of high-performance propulsion systems:
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Kerosene-based fuel suitable for RP-1 / RP-2 class applications
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Sulfur-and nitrogen-free synthetic hydrocarbons
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No detectable heavy metals
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Precision-controlled paraffinic composition
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Tunable molecular profile for specific engine requirements
Rocket Fuel. Made Domestically.
A clean, consistent fuel produced on-site and designed for repeatable engine performance.
Process
Direct CO₂-to-hydrocarbon synthesis
Direct CO₂-to-hydrocarbon synthesis
AIRMADE® Rocket Fuel is produced through a single-step catalytic hydrogenation process that converts carbon dioxide and hydrogen into synthetic hydrocarbons.
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CO₂ and hydrogen are converted directly into synthetic crude
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Single-step process simplifies system design and improves efficiency
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High carbon conversion with minimal byproducts
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This approach reduces process complexity compared to multi-step petroleum refining and enables tighter control over final fuel properties.
Impact
Performance, reliability, and supply security
Performance, reliability, and supply security
AIRMADE® Rocket Fuel is designed to address both performance and supply constraints in propulsion fuel markets:
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Scalable Supply
Reduces reliance on oil markets and a small number of specialized refiners
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Specification-Aligned
Designed to meet core requirements for blending under applicable standards
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Consistent Performance
Controlled composition supports repeatable engine behavior
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Improved Efficiency
Streamlined synthesis with high carbon utilization
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Clean Chemistry
No sulfur, nitrogenous compounds, or heavy metals
Validation
From lab to pilot scale
From lab to pilot scale
AIRMADE® Rocket Fuel is currently in the research and development phase.
At AIRCO’s Brooklyn Technology Center, pilot-scale operation has validated:
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Core system stability
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Greater than 90% carbon-to-liquid conversion
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Scalability under commercial operating conditions
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